Article: Window Etching

Date: Sunday, November 3, 2002

Author: Robert E. Bailey a.k.a.: RbReb13

Provided By: None

Time: Approximately 3 hours

Page: 1 of 3

This is my first endeavor into case modding, other than cutting holes for fans. I will attempt to show how you can create your own etched window, with the use of basic tools and materials.

First off I bought a case with a window already installed from Directron. It is an Aluminum case and was under $100.00 shipped. More info here:

After you have a window there are some basic materials and tools needed.

• Dremel Rotary Tool (I used a Model 395 Variable speed).
• X-acto Knife (easiest) or single edge razor blade.
• Masking tape (I used the 3M blue painters tape, it leaves no messy residue)
• Sandpaper 220 grit
• Tape measure or ruler.
• Straight edge and protractor (I used what's called a French Curl).

First off you will need a template for the design you are going to use. The one I used was made by our Graphics Specialist, Iroc. Once you have decided on a design you'll need to tape it onto the window in the proper position for where you want the design. I taped mine on the outside as I wanted the scoring from the etching to be on the inside to reflect light better. My window came with protective sheeting on it for shipping. I left it on till I was done with all the modifications. You also will need a soft surface to work on. I used an old bath towel.

Ok, on to the actual work

First off I highlighted the edges of my template with a Black Sharpie (used and dull). Then I taped it to the outside of my window after making some measurements to determine position. For mine I chose the exact center, yours may vary depending on the design.

Then I taped the template to the outside of the window

After this it's just a matter of etching out the design. Having good light is essential for doing a good job. I also found that you need to work from right above the area to be etched. I made 2 passes with each bit, before I was satisfied with the end result. Also using both hands is a good idea as the tool tends to want to wander if you don't. I set my tool for approximately 30,000 rpm. This you will have to try for yourself to see what is comfortable for you. I started out by making two passes with a # 105 Dremel bit.